And
other types of mould, such as stamping mold, die-casting mold, mold
injection molding manufacturing has five obvious features, analysis is
as follows:
1, cavity and core is a multiple-layered surface.
Plastic
parts of external and internal shape is formed directly by the cavity
and core, these complex multiple-layered surface processing difficulty
is bigger, especially within the blind groove cavity forming surface
processing, using traditional machining method, not only requires
workers technical level is high, the auxiliary fixture, cutting tools,
and processing cycle is long.
2, high precision and surface quality, long service life.
Current
general plastic parts dimension accuracy requirement for IT6-7, the
surface roughness Ra0.2-0.1 m, the size of the corresponding mold
injection parts precision IT5-6, the surface roughness Ra0.1 m below.
Laser disc recording surface roughness to achieve mirror processing
level of 0.02 0.01 m which requires the mold surface roughness is 0.01
m. Long-life mold injection molding is very necessary for improve
efficiency and reduce cost, the service life of the mold injection
generally requires more than 1 million times. Precision injection mold
with large formwork stiffness, increasing the thickness of the template,
or conical positioning components increase supporting columns in order
to prevent the deformation after mold under pressure, sometimes internal
pressure can reach 100 mpa. Ejection device is the important factors
influencing the deformation and the dimensional accuracy, so you should
choose the best out of points, so that the demoulding uniform
everywhere. High precision mould injection molding in the structure of
the majority of the framed structure of or whole put together, this
requires the mold parts processing precision and interchangeability are
greatly improved.
3, long process flow, production time is tight.
For
the injection molded parts, mostly to other parts of the complete
product, and in many cases are in other parts has been completed,
anxiously waiting for the matching of molded parts on the market.
Because the shape or size precision requirements for products is very
high, and due to the different characteristics of the resin material,
mould manufacturing is completed, also need to repeatedly test and
correction, make the development and delivery of the goods time very
nervous.
4, different design, different manufacture.
Mould
manufacturing is not the ultimate goal, but the users put forward
eventually products design, mould making factory according to user
requirements, design and manufacture of molds and in most cases, the
products of injection production but also in other factory. Thus causing
the product design, mold design and manufacturing and products of the
production of long distance.
5, professional division of labor, the dynamic combination.
Mold
production batch is small, generally belong to single production, but
the mould need a lot of standard parts, large formwork, small to
thimble, these can't also cannot do, only by a single manufacturer and
manufacturing process is complex, common equipment and CNC equipment use
very unequal.